Fill management
HEUFT SPECTRUM II VX
Finding fill height and closure faults just as easily as their causes: fill management based on the HEUFT SPECTRUM II.
Ensuring the highest product quality with maximum filler and closer efficiency – with the HEUFT SPECTRUM II VX this is simply easy! Proven functions for checking and inspecting full containers safeguard the quality of the products. The system uncovers losses in filler and closer performance before this can impair the efficiency of the complete line using an integrated quantifying system, serial fault detection and continuous monitoring. The high degree of automation of the HEUFT SPECTRUM II platform and the self-explanatory HEUFT NaVi user guidance take fill management to a new level.
Fill level detection
Finding underfills and overfills reliably: the right technology for each application.
Too little, too much or exactly right: the HEUFT SPECTRUM II VX can be perfectly equipped with different detection modules for a precise fill level detection.
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Closure detection
Ensuring tightness: different possibilities for a closure detection.
Effective, reliable and precise: different technologies for a closure detection can be integrated into the system due to its modular construction.
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Filler and closer management
Finding faults and exposing the causes: monitoring the filler valves and the closer heads.
Detecting, monitoring and locating: finding faulty filling and closure faults reliably is one thing. However it is just as important to uncover their causes at an early stage for the sustainable safeguarding of product quality and productivity.
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Automatic sampling
Checking production quality regularly: exemplary sampling.
Controlled, individual and representative: the HEUFT SPECTRUM II VX carries out exemplary sampling for internal quality assurance purposes. Cross-sectional sampling of production is possible due to the freely definable rejection of the desired number or a whole series of containers in succession.
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Container distribution
Dividing up the production flow: distribution onto several lanes.
Specific, smooth and effective: the HEUFT SPECTRUM II VX distributes the container flow onto up to seven transport lanes if required. The distribution ratio is freely selectable and adjustable. Special jam switches ensure an even utilisation of the lanes – they identify full conveyor sections and exclude them from the laning process. The result: considerably better efficiency for the whole line.
Fault rejection
Preventing recalls: the reliable rejection of faulty containers.
Fast, careful and accurate: highest precision when detecting faults is only effective if the products in question are also removed afterwards. The single-segment and multi-segment rejection systems of the HEUFT rejector series deal with this both precisely and carefully.
Product monitoring and self-tests
Playing it safe: exact product tracking and regular self-tests.
Always knowing the current location of a particular product: each one is tracked precisely for this. This ensures that none remain uninspected.
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Optional additional functions
Detecting even more: extensions to the range of functions.
The HEUFT SPECTRUM II systems with their modular design can be extended at any time. Therefore the range of functions of the HEUFT SPECTRUM II VX can be extended with technologies for checking the presence and position of labels. Furthermore the following can be integrated without any problems: the HEUFT vio OCR for an optical inspection of best-before dates and barcodes.
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HEUFT SPECTRUM II
Simply automating: universal device platform for maximum performance.
Highly automated, universal and powerful: the HEUFT SPECTRUM II ensures optimum detection and operational reliability during an in-line quality assurance for the sustainable safeguarding of product quality and line efficiency.
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HEUFT reflexx A.I.
Simply detecting more: real-time image processing with artificial intelligence.
The AI discipline of machine learning for targeted object classification has been mastered by our self-developed image processing since 2010! And since then it has learned a lot: intelligent filters distinguish drops of water on the container from air bubbles in the glass and even make it possible to identify tiny defects which are hidden behind ACLs or embossings. HEUFT reflexx A.I. now also uses deep learning!
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HEUFT NaVi
Simply knowing what to do: self-explanatory audiovisual user guidance.
Intuitive, individual and audiovisual: previous knowledge is not required in order to operate the HEUFT SPECTRUM II systems reliably. The HEUFT NaVi user guidance is self-explanatory and supports the respective user step by step.
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HEUFT checkPoints
Simply seeing where what has to be done: trouble-free localisation.
Clear, direct and purposeful: the user can cope immediately on the rare occasions when manual intervention is needed. Because eye-catching HEUFT checkPoints make it clear at a glance exactly when it is necessary to take matters in hand in addition to the audiovisual information which the HEUFT NaVi provides.
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Network technologies
Networking everything: online connection for increased efficiency and quality.
Information transmission in real time, production data acquisition, line analysis and remote maintenance: networking is the answer!
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HEUFT rejector
Removing faulty products: the right rejector for all cases.
For example, the single segment HEUFT flip and HEUFT mono rejectors as well as the multi-segment HEUFT DELTA-K and HEUFT DELTA-FW systems are ideally suited for the HEUFT SPECTRUM II VX.
- reliable identification of all the critical faults during the filling process
- avoidance of cost intensive production downtimes due to the early diagnosis of filler and closer malfunctions
- optimal instrument for preventive maintenance
- reliable determination and statistical processing of the average fill volume
- highly automated HEUFT SPECTRUM II platform with self-explanatory HEUFT NaVi user guidance
- minimum false rejection rate due to the HEUFT reflexxA.I real-time image processing system with teaching in procedure
- performance range – up to 100,000 containers per hour
- minimisation of the false rejection rate up to 0.01%