Empty bottle inspection

 
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HEUFT InLine II IS

Making premium standard:  genuine high-tech for a continuous empty bottle inspection.

Highly automated, powerful and operationally reliable:  the HEUFT InLine II IS is the new standard for the complete inspection of empty bottles.  The best of the HEUFT InLine II IXS premium device has been transferred to a system of the next generation with a completely new compact construction which has been optimised regarding hygiene and maintenance for this purpose.  The result:  a powerful, comprehensively equipped and easy to operate empty bottle inspector which achieves new levels and defines the state of technological development.  Premium becomes standard!

 

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Infeed check

Ensuring brand purity: infeed check for pre-sorting.

Defective, deviating and non-brand:  the HEUFT InLine II IS can be equipped with different technologies for an infeed check including rejection system so that such bottles cannot enter in the first place and impair the performance of the inspection and the complete filling line.  Therefore specific pre-sorting is achieved before the actual empty bottle inspection for a homogeneous supply:  only suitable empty containers which can be inspected and filled without a problem pass through.  This not only safeguards the production quality but at the same time the efficiency and productivity of the complete line too.

Optical base inspection

Covering everything:  reliable detection of safety risks on the base of the empty bottle.

Film, cigarette ends and insects:  the system carries out an optical base inspection in order to detect such low density foreign objects reliably.  Hundreds of specially arrange LEDs which can be flexibly controlled ensure a homogeneous illumination of the complete base area from the centre to the outer edge for each bottle brand. Thus cleverly positioned high-performance cameras even make transparent and reflecting faults visible – regardless of their respective position. But glass splinters, chips and cracks can also be clearly identified during the continuous examination of the complete bottle base.  The HEUFT reflexx² image processing system combines and analyses the detection pictures in real time and implements a specific teach-in.

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Finish and thread inspection

Finding defects and cracks: safety around the bottle opening.

Defects, cracks, rust rings, contamination on the bottle finish and defects in the thread:  the system has ingenious technologies for an optical finish and thread inspection in order to find such faults before they can endanger product safety.  It not only covers the complete sealing surface but also the whole underchip / thread area below.  Innovative LED illumination and camera technologies carry out a further improved sealing surface inspection:  the integrated colour ring inspection even makes thermal cracks, tension cracks and other faults without material loss visible.  The precision with which contamination and defects are detected below it as well as in the inner area of the finish and in the thread turns is extremely high.  This safeguards the integrity of the area around the bottle opening just as the sealability of the empty bottle to be filled.

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360° sidewall inspection

Inspecting all around:  a continuous complete examination.

Contamination, defects, inclusions or cracks:  anyone wishing to detect such quality flaws reliably cannot afford to do without an all-around inspection.  After all the sidewalls of the empty bottles should be covered completely.  The HEUFT InLine II IS carries this out using a maximum of two optical quadruple sidewall inspection modules with doubled resolution.  Several high-performance cameras provide up to eight clear views which cover considerably more than 360° of the complete volume of each individual bottle.  The empty containers are purposefully rotated for this and optimally aligned at each individual detection station using precise servo technology.  At the same time a homogeneous illumination ensures that the detection pictures are without shadows or reflections.  These are combined and analysed by the HEUFT reflexx² in real time.  The high-performance image processing system distinguishes between harmless container structures and actual faults reliably in the course of this and implements a specific teach in.

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Residual liquid detection

Tracking down lye, oil and varnish:  effective protection against product contamination.

Caustic lye, oil or varnish:  even minute amounts of such residual liquids seriously threaten the safety of the end product and the health of the consumer.  The system has two different methods in order to detect and remove the empty bottles in question before the filling process:  it identifies residual lye using high frequency technology and oil and varnish with infrared sensors.  As with all the detection modules of the completely redesigned HEUFT InLine II IS the units for detecting residual liquid are fully integrated, safely enclosed and adjustable by motor.  This also applies to the HEUFT fluid which had to be positioned outside the inspector on the conveyor previously.  The compact module for detecting residual lye now demonstrates its impressive precision directly in the device due to the new construction of the empty bottle inspector.

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错误剔除

防止召回:可靠剔除错误容器。

快速、细致和精确:在检测错误时,只有随后剔除有问题的产品时,才是有效的高度精确。无论是HEUFT单段式剔除器还是多段式剔除器都能精确细致的进行处理。

 

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确切的产品追踪和定期的自我测试

产品监控和自我测试使其安全:确切的产品追踪和定期的自我测试。

始终清除某一特定产品的当前位置:每一个都被精确追踪,并确保没有未经检测的。集成的剔除确认能够检查每一个被认定为错误的产品准确地被移除。标准的测试程序能确保检测性能的定期检查。基于网络连续记录和长期归档结论

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Easy brand changes

Changing automatically:  servo-controlled adjustment of the conveyor belt.

The precise servo technology not only carries out a specific rotation and exact fine adjustment of the bottles for a continuous complete inspection on the cleverly driven conveyor.  It also adapts the height and width of the conveyor belt exactly to the changed bottle format during brand changes.  The same applies to the positioning of all the detections.  This is achieved completely automatically due to clearly reproducible brand adjustments.  As a result this reduces the need for manual intervention, economizes on human resources and not only saves time but money as well:  efficiency and productivity losses due to lengthy changeover times are sustainably decreased.

Optional additional functions

Detecting even more:  extensions to the range of functions.

The HEUFT SPECTRUM II systems with their modular design can be expanded at any time.  There is a choice of double or quadruple sidewall inspections depending on the performance range and quality requirements.  A special scuffing detection is available for those filling into returnable bottles.  This can be combined with a reject rate control so that those which are less severely scuffed are only removed when the production situation happens to permit it.  Defects and contamination hidden behind applied colour labels are made visible by the ACL detection which can be integrated at any time.  The HEUFT InLine II IS also provides different options for a finish and thread inspection – from a colour ring inspection of the sealing surface to an ovality detection.  Further residual liquid detections can be connected to the conveyor in addition to those already integrated in the device for redundant protection.

 

HEUFT SPECTRUM II

简单自动化:性能最大化的通用设备平台。

高度自动化、通用和强大:HEUFT SPECTRUM II能够确保在线检测过程中最优化的检测和可靠的操作,以持续保障产品质量和生产线效率。高度自动化及多重处理能力的跨系统控制单元用于不同模块、系统和应用。无需人工干预就可以进行瓶型和结构更换。通用平台独一无二的人机界面是不言自明的,有效地节约了人力资源。内部研发的新一代硬件和软件以及具有前瞻性的网络连接能够达到最大的计算机处理能力和实时数据传输。结论就是:有目的地产品追踪、检测和剔除过程中能达到最大精度。

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HEUFT reflexx²

轻松检测更多:自动寻找参数的实时图像处理。

快速、高像素和智能:新一代内部研发的用于图像处理的硬件和软件能够提供是其先驱四倍的处理速度。它能够实时的将每个相机或X-ray单元的图片转换成高像素的降噪检测图像。与此同时,HEUFT reflexx²不仅能够针对多样的物体进行特殊的检测,还能对它们进行多达50种分类,诸如尺寸或者纹理结构:无批判特征的会被非常简单的视为好的物体。因此,这个有问题的容器不会被剔除。只有那些真正有问题的才会被剔除。这能降低误剔除率,支撑整个灌装生产线的效率和生产力。

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HEUFT NaVi

轻松知道该怎么做:不言自明的试听用户指南。

直观、独特和试听:无需为了可靠操作HEUFT SPECTRUM II系统而实现学习。HEUFT NaVi用户指南是不言自明的,能够分别一步步地支持用户。带有用户相关权限的RFID登录系统提供了一个概述,使得每个用户的工作都变得简单轻松:用于能在清晰排版的触摸屏用户界面上看到他真正所需要的,通过一个平面菜单结构,综合的教程和精确的辅助工具以最佳的满足他的要求。在这个过程中,他将受到虚拟助理的支持。她会与其说话,并详细地跟他说明何时何地做什么。有目的地关注重点:试听的HEUFT NaVi用户指南使得可靠地操作HEUFT系统变得轻松简单!

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HEUFT checkPoints

简单地查看哪里需要做什么:无故障定位。

清晰、直接和有目的性:用户可以在需要人工干预的情况下立即处理这一罕见情况。因为除了HEUFT NaVi提供的试听信息,醒目的HEUFT checkPoints一下便能马上清晰准确地判断何时必须着手采取行动。万一出现最糟的情况,橙色标签不仅在触摸屏上,同时也在各个部件上闪烁。它的位置不需要长时间搜索。这节省了人力资源,缩短了停机时间从而增加了生产力。

网络技术

全面联网:在线连接以提高效率和质量。

信息实时传输,生产数据采集,线路分析和远程维护:联网就是答案!HEUFT系统拥有前瞻性的网络界面(千兆以太网和TCP / IP)用于通过网络和数据库界面(SQL / DDE)进行在线连接,以通过非常快速和简单的工作流程达到最高的生产线效率和最优的质量管理。因此,可实现全网络可用生产数据、交班记录、生产力错误和HACCP限值分析。结论是:尽早发现质量及效率问题。防火墙能保护与HEUFT TeleService的直接连接以实现全天候提供可靠的远程服务。

HEUFT CleanDesign

Cleaning quite simply:  hygiene-optimised construction.

Accessible, clean and safe:  its HEUFT CleanDesign predestines the system for use in hygienically sensitive areas.

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Sloping surfaces facilitate cleaning and prevent the accumulation of stubborn dirt.  Special channels and openings allow the liquids required for cleaning purposes to be drained off completely.  Consequently dangerous germs and bacteria have no contact surface whatsoever.  Specially constructed casings and doors create optimum accessibility.  The electronics are totally encapsulated.  Sensitive areas such as the inspection units are dust-proof and protected against contact as well as water jets.

But that is not all by any means. The HEUFT InLine II IS scores points with a further optimised construction: open, easily accessible and with neither frame nor machine table its new HEUFT CleanDesign reduces cleaning and maintenance. All the detection modules are safely enclosed, adjustable by motor and fully integrated. A new, extremely slim conveyor / drive concept nevertheless ensures that the linear machine has compact dimensions for the straightforward integration into tight installation positions.

 

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HEUFT rejector

剔除错误的产品:适合所有箱子的剔除器。

For example, the single-segment HEUFT mono and HEUFT flip rejectors as well as the multi-segment HEUFT DELTA-FW and HEUFT DELTA-K systems are ideally suited for the reliable rejection of faulty empty bottles.  Up to four rejection systems can be connected to the HEUFT InLine II IS.  This also makes a rejection possible which is sorted according to the fault type.

 

  • the new standard for a continuous complete inspection of up to 84,000 empty bottles per hour
  • specific transfer of cutting-edge technologies from the HEUFT InLine II IXS premium device to a completely new, compact construction optimised for maintenance
  • superior optical and sensor detection technologies
  • optimised transport and precise alignment of the bottles for considerably more than 360° coverage during the sidewall inspection with doubled resolution
  • even more precise optical base, finish, sealing surface, thread and underchip inspection
  • full integration, safe housing and automatic adjustment of all the detection units
  • straightforward extension of the functionality by means of modules such as the scuffing or ACL detection which can be additionally integrated
  • highly automated HEUFT SPECTRUM II platform with self-explanatory HEUFT NaVi user guidance for extensive audiovisual step-by-step assistance – flexibly pivoted gooseneck control terminal which can be used on both sides
  • real-time image processing system with learning ability and teach-in function
  • minimum cleaning and maintenance due to particularly easily accessible HEUFT CleanDesign with neither frame nor machine table
  • online connection for remote maintenance and production data acquisition